5 Lessons from Automakers on Navigating Supply Chain Disruptions

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5 Lessons from Automakers on Navigating Supply Chain Disruptions
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They are based on the realization that 100% resilience is unattainable.

One automaker responded to pandemic disruptions and the chip shortage with significant investments in bolstering its ability to monitor risks and respond. First, the company created a new tool that uses a scoring system to triage risks.

This revamped risk-assessment approach has already uncovered potentially significant vulnerabilities that were difficult to spot — one was additive materials required to produce a resin used to bind the cathodes and anodes in lithium-ion vehicle batteries.

A better approach is to strike a balance between centralized and distributed decision-making. One automotive business adopted a hybrid model that put tactical or more straightforward decisions in the hands of employees working on the ground in day-to-day supply chain operations, while the central supply-chain-resilience team has control over larger decisions that might involve significant investments or affect the company’s full supply chain.

As an alternative, some companies have begun to explore circular business models to give them better control of scarce resources. For example, Toyota is leasing, instead of selling, its electric vehicles in Japan so the company can maintain ownership of the batteries in order to reuse them as appropriate or recycle key materials.

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